We provided a 20CrMnSi (custom-made) heavy pressure vessel blank made of forged rod materials, with high-order custom for the safe operation of high-pressure equipment.
The parts were manufactured by aluminum-magnesium die casting and CNC machining. Samples were confirmed before mass production, batch delivered guaranteed the order on time.
To produce the large aluminum parts, we used gravity die-casting to create the basic shape, and CNC machining to achieve accurate size. All components are 100% CMM inspected to ensure that they were within specifications. By managing casting, machining and inspection all internally, we were able to ensure that the part as produced would meet critical tolerances, wall thicknesses were consistent and free of casting defects detrimental to performance.
We made prototype joints for robot arm, cut on our 5-axis CNC to tolerances that met the ultra-micro fit demanded so there's unchallenged motion and assembly. The prototype pieces were handed over to the client for mounting trials, and all of them passed functional checks. After the successful validation, our customer purchased a batch of 100 pieces, all well finished with dimensional accuracy.
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