Cases

To produce the large aluminum parts, we used gravity die-casting to create the basic shape, and CNC machining to achieve accurate size. All components are 100% CMM inspected to ensure that they were within specifications. By managing casting, machining and inspection all internally, we were able to ensure that the part as produced would meet critical tolerances, wall thicknesses were consistent and free of casting defects detrimental to performance.

We custom made all components, including levers, pivot shafts, bolts, adjustment knobs, and springs. Assembled them into complete sets.

We made prototype joints for robot arm, cut on our 5-axis CNC to tolerances that met the ultra-micro fit demanded so there's unchallenged motion and assembly. The prototype pieces were handed over to the client for mounting trials, and all of them passed functional checks. After the successful validation, our customer purchased a batch of 100 pieces, all well finished with dimensional accuracy.

Product: Component Of Clutch Seal Kit (CNC machining parts)
Process: CNC machining
Material: Aluminum 6061
Surface Treatment: Anodized; uniform finish with bright color

This project shows how mold analysis and DFM review are carried out before production.

This component is produced in a simple mold (mold 1 Cavity) with two slides for formation of complex features. Parts are then HIP'd and annealed for density and dimensional stability after molding. Drillings and countersinks can be added as required; the frame is then vacuum heat treated, quenched to 40 HRC, and passivated for corrosion resistance.